Built Right, Checked Every Step
At SIPRAS INDUSTRIES, quality isn't a final check — it's built into every stage of production. From fabric arrival to the sealed export carton, our teams follow a documented process for cutting, stitching, printing, embroidery and finishing, with four layers of quality control so every bulk order matches the sample you approved.
Quality Is a Process, Not a Promise
Consistent bulk quality comes from clear specifications, skilled people and checks at the right moments — not from inspecting problems out at the end.
- Every order starts with an approved pre-production (PP) sample
- A golden sample and spec sheet travel with the order through each department
- Problems are caught early with inline checks, before they repeat
- Final AQL inspection is done before cartons are sealed
- Photos, videos and inspection reports shared with you before shipment
Everything Under One Roof
Keeping each stage in-house gives us control over quality, colour and timelines — and gives you one partner responsible for the finished product.
Design & Artwork
Mock-ups, print artwork, embroidery files and colour separations prepared by our design team.
- Digital mock-ups
- Pantone matching
- Tech packs
Pattern & Sampling
Patterns made and graded across sizes; samples sewn and fitted before bulk approval.
- Pattern grading
- Proto & fit samples
- PP samples
Fabric & Trims Store
Fabrics, threads, zips, labels and trims received, inspected, logged and stored by order.
- Roll inspection
- Shade grouping
- Trim checks
Spreading & Cutting
Fabric relaxed, spread and cut to marker plans, with panels bundled and numbered by size.
- Marker planning
- Straight-knife cutting
- Bundle tickets
Sublimation Printing
Wide-format printing and heat-press transfer for vibrant, permanent full-colour designs.
- All-over prints
- Calendar pressing
- Colour profiles
Screen Printing
Plastisol, water-based, puff and specialty inks for logos, numbers and graphics.
- Multi-colour prints
- Puff & high-density
- Curing control
Embroidery
Multi-head machines for crests, logos, 3D puff, appliqué and badge production.
- Flat & 3D puff
- Appliqué
- Badges & patches
Stitching Lines
Lockstitch, overlock, flatlock and coverstitch lines organised by product type.
- Flatlock seams
- Twin-needle
- Bartacks
Leather & Hand Stitching
Skilled hand stitching for sliotars, gloves and leather sports goods — Sialkot's traditional craft.
- Sliotars
- Gloves
- Leather goods
Finishing & Packing
Thread trimming, pressing, tagging, folding, bagging and export cartoning to your spec.
- Thread trimming
- Pressing
- Retail packing
Inspection & Measurement
Independent QC team checking measurements, workmanship and branding at every stage.
- Inline QC
- Final QC
- AQL audits
Warehouse & Dispatch
Cartons counted, weighed, marked and prepared with export documents for shipping.
- Carton audit
- Shipping marks
- Export docs
Photos are representative of each production process.
From Approved Sample to Sealed Carton
Ten controlled stages, each with a clear owner and a sign-off before work moves on.
Order Review
PO, spec sheet, artwork and size breakdown checked and confirmed.
PP Sample
Pre-production sample approved as the golden reference.
Material Sourcing
Fabric, trims and labels booked to the approved specification.
Incoming Inspection
Materials checked for GSM, shade, width and defects.
Cutting
Fabric spread, cut and bundled; first panels checked.
Printing & Embroidery
Decoration applied and checked against approved artwork.
Stitching
Garments sewn with inline checks at key operations.
Finishing
Trimming, pressing, labels, tags and polybagging.
Final Inspection
AQL inspection, measurements and branding verification.
Pack & Dispatch
Cartons audited, marked and shipped with documents.
Four Stages of Quality Control
Every order passes through four checkpoints. Each stage has its own checklist and records, so nothing is left to chance.
Incoming Quality Control
Raw materials checked before they enter production.
- Fabric GSM & width
- Shade vs. approved swatch
- Fabric defects (4-point system)
- Trims, zips & labels
Inline Inspection
Roving checks on the production floor during sewing and decoration.
- First-piece approval per line
- Seam & stitch density checks
- Print & embroidery placement
- Defects fixed at source
Final Quality Control
Finished goods checked after finishing and before packing.
- Full measurement check
- Workmanship & appearance
- Names, numbers & labels
- Thread trimming & pressing
Pre-Shipment Audit
Random AQL audit of packed goods before cartons are sealed.
- AQL sampling (ISO 2859-1)
- Carton count & packing list
- Barcode & label accuracy
- Inspection report shared
How We Sample Your Order
Our standard final audit follows ISO 2859-1, General Inspection Level II, with AQL 0 for critical, 2.5 for major and 4.0 for minor defects. Tighter levels are available on request.
| Order Quantity (pcs) | Sample Size | Major (AQL 2.5) Accept / Reject | Minor (AQL 4.0) Accept / Reject |
|---|---|---|---|
| 91 – 150 | 20 | 1 / 2 | 2 / 3 |
| 151 – 280 | 32 | 2 / 3 | 3 / 4 |
| 281 – 500 | 50 | 3 / 4 | 5 / 6 |
| 501 – 1,200 | 80 | 5 / 6 | 7 / 8 |
| 1,201 – 3,200 | 125 | 7 / 8 | 10 / 11 |
| 3,201 – 10,000 | 200 | 10 / 11 | 14 / 15 |
Critical defects (AQL 0) — any one found means the lot fails. Lots that fail are re-worked, 100% re-checked and re-audited before shipping.
What We Look For
Critical
Zero toleranceCould cause harm or break legal requirements.
- Needles or sharp objects
- Wrong or missing care / fibre labels
- Unsafe trims on kids' wear
- Mould or strong odour
Major
AQL 2.5Likely to cause a return or affect use.
- Open seams or broken stitches
- Measurements out of tolerance
- Wrong colour, print or crest
- Holes, stains or misprints
- Faulty zips or buttons
Minor
AQL 4.0Small cosmetic issues not affecting use.
- Untrimmed threads
- Slight uneven stitching
- Minor pressing marks
- Small shade variation within tolerance
Fabric & Product Tests
Key tests carried out in-house, with accredited laboratory testing arranged on request for retail and brand programmes.
Fabric Weight (GSM)
Confirms fabric weight matches the order specification.
Ref: ISO 3801Colour Fastness to Washing
Checks colour loss and staining after laundering.
Ref: ISO 105-C06Colour Fastness to Rubbing
Dry and wet rub test for dye and print transfer.
Ref: ISO 105-X12Dimensional Stability
Measures shrinkage after washing and drying.
Ref: ISO 5077 / ISO 6330Pilling Resistance
Assesses surface fuzzing and pilling over wear.
Ref: ISO 12945Seam Strength
Checks seams at stress points under load.
Ref: ISO 13935Print & Embroidery Durability
Stretch and wash checks for cracking or lifting.
In-house testSports Goods Checks
Weight, size and rebound checks for sliotars and balls; grip and seam checks for gloves.
In-house testStandard Garment Tolerances
| Measurement Point | Standard Tolerance | Applies To |
|---|---|---|
| Chest / body width | ± 1.0 cm | Jerseys, tees, hoodies, jackets |
| Body length | ± 1.0 cm | All tops |
| Sleeve length | ± 1.0 cm | Long and short sleeves |
| Waist (relaxed) | ± 1.0 cm | Shorts, skorts, joggers |
| Inseam / outseam | ± 1.0 cm | Bottoms |
| Neck opening, cuffs, hem rib | ± 0.5 cm | All garments |
| Logo / print placement | ± 0.5 cm | All decorated garments |
Your own tolerance chart can replace our standard for private label and brand orders.
You See What We See
Order Timeline
Planned dates for each stage shared at order confirmation.
Progress Photos
Photos and videos from cutting, printing and stitching.
PP Sample Photos
Detailed photos or a courier sample before bulk starts.
Inline Updates
Early notice of any issue, with the fix we propose.
Inspection Report
Final AQL report with defect counts and photos.
Packing Details
Packing list, carton photos, weights and sizes.
Third-Party QC
Your inspector is welcome before dispatch.
After-Sales Support
Any issue on arrival reviewed and resolved quickly.
Independent Checks Always Welcome
Many brands and distributors use independent inspection companies. We support them fully:
- Inspections by your nominated agency (for example SGS, Intertek, Bureau Veritas or QIMA)
- Factory visits and audits arranged on request
- Golden samples retained for every order for future reference
- Certified materials sourced on request — e.g. OEKO-TEX® certified fabrics, REACH-compliant inks and AZO-free dyes
- Organic cotton and recycled polyester options for sustainable collections
What We Produce
| Product Group | Key Processes | Main Quality Checks |
|---|---|---|
| GAA Wear & Teamwear | Sublimation, cut & sew, embroidery | Colour match, crest placement, measurements |
| Sports Uniforms | Sublimation, tackle twill, heat transfer | Names & numbers per roster, seam strength |
| Casual Wear & Streetwear | Cut & sew, washing, screen print, embroidery | Shrinkage, wash effect, print durability |
| Fitness Wear | Flatlock stitching, stretch fabrics | Stretch recovery, seam comfort, fit |
| Sliotars & Balls | Core making, panel cutting, hand stitching | Weight, circumference, rebound, rim |
| Gloves | Leather / synthetic cutting, stitching | Grip, stitching, sizing, closures |
| Bags & Accessories | Cutting, stitching, printing, embroidery | Zips, straps, load points, finish |
| Badges & Patches | Embroidery, woven, PVC | Stitch density, edges, colour |
Skilled Hands, Responsible Production
Sialkot has generations of experience in sports goods and garments. We build on that with training and good working practices:
- Experienced stitchers, printers and embroiderers
- Ongoing training on quality standards and new products
- Commitment to safe, fair and respectful working conditions
- Efficient cutting plans to reduce fabric waste
- Social and factory audits welcomed on request
Why Production Quality Matters When Choosing a Manufacturer
A Controlled Garment Production Process
SIPRAS INDUSTRIES follows a documented garment production process covering design, sampling, cutting, stitching, decoration and finishing. As a cut and sew factory with in-house sublimation printing, screen printing and embroidery, we control each step of sportswear production.
Apparel Quality Control You Can Rely On
Our apparel quality control system includes incoming fabric inspection, inline inspection, final QC and a pre-shipment inspection using AQL inspection to ISO 2859-1, with AQL 2.5 for major defects as standard.
Fabric & Product Testing
We carry out GSM tests, colour fastness tests, shrinkage tests, pilling tests and seam strength tests, with accredited lab testing available for brands that need formal reports.
Third-Party Inspection Support
Buyers can book a third-party inspection or factory audit with agencies such as SGS, Intertek, Bureau Veritas or QIMA before shipment.
Consistent Bulk Production
An approved PP sample and golden sample keep every reorder consistent — the foundation of consistent bulk production for clubs, retailers and brands.
Production & Quality FAQs
How do you make sure bulk production matches the sample?
Every order starts with an approved pre-production sample. This golden sample and the spec sheet are used as the reference at cutting, decoration, stitching and final inspection.
What AQL level do you use?
Our standard is ISO 2859-1 General Inspection Level II, with AQL 0 for critical, 2.5 for major and 4.0 for minor defects. Stricter levels can be agreed for your order.
Can I send my own inspector?
Yes. Your own QC staff or a third-party inspection company are welcome to inspect goods before dispatch. We'll share the production schedule so you can book the inspection.
What happens if a lot fails inspection?
Defective pieces are repaired or replaced, the full lot is re-checked, and a new AQL audit is carried out before the order ships.
Do you provide lab test reports?
We run key fabric checks in-house and can arrange accredited laboratory testing for specific standards when your market or retailer requires formal reports.
Will I get updates during production?
Yes. You'll receive a timeline at order confirmation, progress photos during production, and the final inspection report and packing details before shipment.
How do you keep reorders consistent?
We keep your patterns, artwork files, colour references and a retained golden sample, so repeat orders are produced to the same specification.
Quality You Can Count On, Order After Order
Tell us about your product and quality requirements. We'll share our process, sample plan and inspection standard for your order.
