{"id":5762,"date":"2026-10-25T22:06:15","date_gmt":"2026-10-25T22:06:15","guid":{"rendered":"https:\/\/sipras.ie\/?page_id=5762"},"modified":"2026-10-25T22:12:02","modified_gmt":"2026-10-25T22:12:02","slug":"production-quality","status":"publish","type":"page","link":"https:\/\/sipras.ie\/index.php\/services\/production-quality\/","title":{"rendered":"Production & Quality"},"content":{"rendered":"\t\t
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\n\t\t\t\t\t\n\n\n\n\n\nProduction & Quality Control | Garment & Sports Goods Manufacturing \u2013 SIPRAS INDUSTRIES<\/title>\n<meta content=\"How SIPRAS INDUSTRIES manufactures and quality-checks sportswear, GAA gear, casual wear, gloves and sports goods in Sialkot, Pakistan: in-house design, cutting, stitching, sublimation, screen printing and embroidery, plus a 4-stage quality system with AQL inspection, fabric testing, measurement checks and third-party inspection support.\" name=\"description\"\/>\n<meta content=\"garment production process, clothing manufacturing process, sportswear production, apparel quality control, garment quality control, quality assurance clothing, AQL inspection, AQL 2.5, ISO 2859-1, pre-shipment inspection, final random inspection, inline inspection, incoming fabric inspection, fabric testing, colour fastness test, shrinkage test, pilling test, GSM test, seam strength test, garment measurement check, defect classification, critical major minor defects, third-party inspection, SGS inspection, Intertek inspection, Bureau Veritas inspection, QIMA inspection, factory audit, sublimation printing factory, screen printing factory, embroidery factory, cut and sew factory, stitching unit, garment factory Pakistan, Sialkot manufacturer, sports goods manufacturing Sialkot, quality sportswear manufacturer, consistent bulk production, production capacity, lead time, pre-production sample, PP sample, golden sample, OEKO-TEX fabric, REACH compliant, AZO-free dyes, ethical manufacturing\" name=\"keywords\"\/>\n<meta content=\"index,follow,max-image-preview:large\" name=\"robots\"\/>\n<link href=\"https:\/\/www.sipras.ie\/production-quality\/\" rel=\"canonical\"\/>\n<meta content=\"website\" property=\"og:type\"\/>\n<meta content=\"Production & Quality Control | SIPRAS INDUSTRIES\" property=\"og:title\"\/>\n<meta content=\"In-house production from fabric to finished product, with incoming, inline, final and pre-shipment quality checks on every 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quality\" class=\"hero\">\n<div class=\"wrap\">\n<div>\n<span class=\"tag\">Production & Quality \u00b7 Made in Sialkot<\/span>\n<h1>Built Right, <span>Checked Every Step<\/span><\/h1>\n<p>At SIPRAS INDUSTRIES, quality isn't a final check \u2014 it's built into every stage of production. From fabric arrival to the sealed export carton, our teams follow a documented process for cutting, stitching, printing, embroidery and finishing, with four layers of quality control so every bulk order matches the sample you approved.<\/p>\n<div class=\"cta\">\n<a class=\"btn btn-r\" href=\"mailto:siprasindustries@gmail.com?subject=Production%20%26%20Quality%20Enquiry\">Discuss Your Project \u2192<\/a>\n<a class=\"btn btn-o\" href=\"#quality\">See Our QC System<\/a>\n<\/div>\n<div class=\"chips\"><span>In-House Production<\/span><span>4-Stage QC<\/span><span>AQL Inspection<\/span><span>Fabric Testing<\/span><span>Third-Party Inspections Welcome<\/span><\/div>\n<\/div>\n<div class=\"hero-img\"><img fetchpriority=\"high\" decoding=\"async\" alt=\"Garment production floor with sewing lines \u2013 production and quality control SIPRAS INDUSTRIES\" fetchpriority=\"high\" height=\"640\" src=\"https:\/\/www.lukisports.com\/upload\/20231231160631.jpg\" width=\"900\"\/><\/div>\n<\/div>\n<\/section>\n<div class=\"stats\" role=\"list\">\n<div role=\"listitem\"><b>10<\/b><small>Production Departments<\/small><\/div>\n<div role=\"listitem\"><b>4<\/b><small>Quality Control Stages<\/small><\/div>\n<div role=\"listitem\"><b>AQL 2.5<\/b><small>Standard Final Inspection<\/small><\/div>\n<div role=\"listitem\"><b>100%<\/b><small>Orders Checked Before Dispatch<\/small><\/div>\n<\/div>\n<!-- PHILOSOPHY -->\n<section class=\"dark\">\n<div class=\"wrap anat\">\n<div>\n<span class=\"tag\">Our Approach<\/span>\n<h2>Quality Is a Process, Not a Promise<\/h2>\n<p class=\"lead\">Consistent bulk quality comes from clear specifications, skilled people and checks at the right moments \u2014 not from inspecting problems out at the end.<\/p>\n<ul class=\"check\">\n<li>Every order starts with an approved pre-production (PP) sample<\/li>\n<li>A golden sample and spec sheet travel with the order through each department<\/li>\n<li>Problems are caught early with inline checks, before they repeat<\/li>\n<li>Final AQL inspection is done before cartons are sealed<\/li>\n<li>Photos, videos and inspection reports shared with you before shipment<\/li>\n<\/ul>\n<\/div>\n<img loading=\"lazy\" decoding=\"async\" alt=\"Quality team checking fabric against the specification sheet\" height=\"398\" loading=\"lazy\" src=\"https:\/\/images.squarespace-cdn.com\/content\/66955f997a7c721c3d7c268b\/78269721-bf12-4d58-b298-83e090966427\/ChatGPT%2BImage%2BMay%2B10%2C%2B2026%2C%2B11_52_12%2BAM.png?content-type=image%2Fpng\" width=\"560\"\/>\n<\/div>\n<\/section>\n<!-- DEPARTMENTS -->\n<section class=\"soft\">\n<div class=\"wrap\">\n<span class=\"tag\">Production Departments<\/span>\n<h2>Everything Under One Roof<\/h2>\n<p class=\"lead\">Keeping each stage in-house gives us control over quality, colour and timelines \u2014 and gives you one partner responsible for the finished product.<\/p>\n<div class=\"caps\">\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Designer preparing digital garment artwork\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.elevify.com\/_next\/image?q=70&url=https%3A%2F%2Fproduction.elevify-cdn.com%2Fimages%2F2026-05%2F0a8ee8f9-5480-46af-b67e-8a1ecb5a1430.jpg&w=3840\" width=\"560\"\/><div><b>Department 01<\/b><h3>Design & Artwork<\/h3><p>Mock-ups, print artwork, embroidery files and colour separations prepared by our design team.<\/p><ul><li>Digital mock-ups<\/li><li>Pantone matching<\/li><li>Tech packs<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Pattern makers reviewing pattern pieces on a cutting table\" height=\"398\" loading=\"lazy\" src=\"https:\/\/massindia.in\/storage\/elementor\/thumbs\/tshirt-fabric-cutting-rjydov88byabj4wkqn9ggbj6yogihhea12wxtdofgy.webp\" width=\"560\"\/><div><b>Department 02<\/b><h3>Pattern & Sampling<\/h3><p>Patterns made and graded across sizes; samples sewn and fitted before bulk approval.<\/p><ul><li>Pattern grading<\/li><li>Proto & fit samples<\/li><li>PP samples<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Fabric rolls stored on racks\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.made-in-china.com\/image\/210f0j00vZaUiAhCfwWf\/Xingguo-Xinrong-Garments-Co-Ltd-.webp\" width=\"560\"\/><div><b>Department 03<\/b><h3>Fabric & Trims Store<\/h3><p>Fabrics, threads, zips, labels and trims received, inspected, logged and stored by order.<\/p><ul><li>Roll inspection<\/li><li>Shade grouping<\/li><li>Trim checks<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Fabric laid out on the cutting table\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.longmingtex.cn\/blog-quality-inspection-before-shipment-no-text.webp\" width=\"560\"\/><div><b>Department 04<\/b><h3>Spreading & Cutting<\/h3><p>Fabric relaxed, spread and cut to marker plans, with panels bundled and numbered by size.<\/p><ul><li>Marker planning<\/li><li>Straight-knife cutting<\/li><li>Bundle tickets<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Large-format sublimation printer printing designs\" height=\"398\" loading=\"lazy\" src=\"https:\/\/runcyclingapparel.com\/assets\/images\/generated\/jersey-tech-sublimation-printing.webp\" width=\"560\"\/><div><b>Department 05<\/b><h3>Sublimation Printing<\/h3><p>Wide-format printing and heat-press transfer for vibrant, permanent full-colour designs.<\/p><ul><li>All-over prints<\/li><li>Calendar pressing<\/li><li>Colour profiles<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Screen printing worker pulling ink through a mesh screen\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.eurotex-bd.org\/sites\/default\/files\/img\/euro-fashion-_0026__DSC4695-min.jpg\" width=\"560\"\/><div><b>Department 06<\/b><h3>Screen Printing<\/h3><p>Plastisol, water-based, puff and specialty inks for logos, numbers and graphics.<\/p><ul><li>Multi-colour prints<\/li><li>Puff & high-density<\/li><li>Curing control<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Multi-head embroidery machine stitching a logo\" height=\"398\" loading=\"lazy\" src=\"https:\/\/africaforinvestors.com\/media\/opportunity\/Innerwear_and_Activewear_Manufacturing_Business_in_Africa_Apparel_Market_Africa_for_Investors_Arise_IIP.webp\" width=\"560\"\/><div><b>Department 07<\/b><h3>Embroidery<\/h3><p>Multi-head machines for crests, logos, 3D puff, appliqu\u00e9 and badge production.<\/p><ul><li>Flat & 3D puff<\/li><li>Appliqu\u00e9<\/li><li>Badges & patches<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Sewing operators stitching garments on a production line\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.mavyq.com\/photos\/factory\/live-stitching.png\" width=\"560\"\/><div><b>Department 08<\/b><h3>Stitching Lines<\/h3><p>Lockstitch, overlock, flatlock and coverstitch lines organised by product type.<\/p><ul><li>Flatlock seams<\/li><li>Twin-needle<\/li><li>Bartacks<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Hand stitching detail on a leather panel\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.santic-oem.co.jp\/cdn-cgi\/image\/w%3D1500%2Cformat%3Dauto\/files\/santic\/2022\/7\/M1A8962.jpg\" width=\"560\"\/><div><b>Department 09<\/b><h3>Leather & Hand Stitching<\/h3><p>Skilled hand stitching for sliotars, gloves and leather sports goods \u2014 Sialkot's traditional craft.<\/p><ul><li>Sliotars<\/li><li>Gloves<\/li><li>Leather goods<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Worker folding and stacking finished garments\" height=\"398\" loading=\"lazy\" src=\"https:\/\/bftpl.in\/1.jpg\" width=\"560\"\/><div><b>Department 10<\/b><h3>Finishing & Packing<\/h3><p>Thread trimming, pressing, tagging, folding, bagging and export cartoning to your spec.<\/p><ul><li>Thread trimming<\/li><li>Pressing<\/li><li>Retail packing<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Inspectors measuring garments at an inspection table\" height=\"398\" loading=\"lazy\" src=\"https:\/\/static.fibre2fashion.com\/Newsresource\/images\/309\/shutterstock-2730908301_320667.jpg\" width=\"560\"\/><div><b>Quality Team<\/b><h3>Inspection & Measurement<\/h3><p>Independent QC team checking measurements, workmanship and branding at every stage.<\/p><ul><li>Inline QC<\/li><li>Final QC<\/li><li>AQL audits<\/li><\/ul><\/div><\/div>\n<div class=\"capc\"><img loading=\"lazy\" decoding=\"async\" alt=\"Export cartons stacked in a warehouse\" height=\"398\" loading=\"lazy\" src=\"https:\/\/massindia.in\/storage\/2026\/03\/image-1.webp\" width=\"560\"\/><div><b>Dispatch<\/b><h3>Warehouse & Dispatch<\/h3><p>Cartons counted, weighed, marked and prepared with export documents for shipping.<\/p><ul><li>Carton audit<\/li><li>Shipping marks<\/li><li>Export docs<\/li><\/ul><\/div><\/div>\n<\/div>\n<p class=\"cap\">Photos are representative of each production process.<\/p>\n<\/div>\n<\/section>\n<!-- WORKFLOW -->\n<section>\n<div class=\"wrap\">\n<span class=\"tag\">Production Workflow<\/span>\n<h2>From Approved Sample to Sealed Carton<\/h2>\n<p class=\"lead\">Ten controlled stages, each with a clear owner and a sign-off before work moves on.<\/p>\n<div class=\"steps\">\n<div><h3>Order Review<\/h3><p>PO, spec sheet, artwork and size breakdown checked and confirmed.<\/p><\/div>\n<div><h3>PP Sample<\/h3><p>Pre-production sample approved as the golden reference.<\/p><\/div>\n<div><h3>Material Sourcing<\/h3><p>Fabric, trims and labels booked to the approved specification.<\/p><\/div>\n<div><h3>Incoming Inspection<\/h3><p>Materials checked for GSM, shade, width and defects.<\/p><\/div>\n<div><h3>Cutting<\/h3><p>Fabric spread, cut and bundled; first panels checked.<\/p><\/div>\n<div><h3>Printing & Embroidery<\/h3><p>Decoration applied and checked against approved artwork.<\/p><\/div>\n<div><h3>Stitching<\/h3><p>Garments sewn with inline checks at key operations.<\/p><\/div>\n<div><h3>Finishing<\/h3><p>Trimming, pressing, labels, tags and polybagging.<\/p><\/div>\n<div><h3>Final Inspection<\/h3><p>AQL inspection, measurements and branding verification.<\/p><\/div>\n<div><h3>Pack & Dispatch<\/h3><p>Cartons audited, marked and shipped with documents.<\/p><\/div>\n<\/div>\n<\/div>\n<\/section>\n<!-- QC STAGES -->\n<section class=\"dark\" id=\"quality\">\n<div class=\"wrap\">\n<span class=\"tag\">Quality Control System<\/span>\n<h2>Four Stages of Quality Control<\/h2>\n<p class=\"lead\">Every order passes through four checkpoints. Each stage has its own checklist and records, so nothing is left to chance.<\/p>\n<div class=\"stage\">\n<div><img loading=\"lazy\" decoding=\"async\" alt=\"Fabric rolls inspected before production\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.adstronaut.net\/assets\/programmatic\/glossary\/what-is-fob-factory-port-handoff.webp\" width=\"560\"\/><div class=\"t\"><em>Stage 1 \u00b7 IQC<\/em><h3>Incoming Quality Control<\/h3><p>Raw materials checked before they enter production.<\/p><ul><li>Fabric GSM & width<\/li><li>Shade vs. approved swatch<\/li><li>Fabric defects (4-point system)<\/li><li>Trims, zips & labels<\/li><\/ul><\/div><\/div>\n<div><img loading=\"lazy\" decoding=\"async\" alt=\"Sewing operator assembling garments with inline checks\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.tatclothingco.com\/assets\/factory-packing-ynzD8e52.jpg\" width=\"560\"\/><div class=\"t\"><em>Stage 2 \u00b7 IPQC<\/em><h3>Inline Inspection<\/h3><p>Roving checks on the production floor during sewing and decoration.<\/p><ul><li>First-piece approval per line<\/li><li>Seam & stitch density checks<\/li><li>Print & embroidery placement<\/li><li>Defects fixed at source<\/li><\/ul><\/div><\/div>\n<div><img loading=\"lazy\" decoding=\"async\" alt=\"Technician checking finished garments\" height=\"398\" loading=\"lazy\" src=\"https:\/\/www.comatex.net\/cloudpicture\/unnamed-4.i6309-kcz35Nw-w1000-h1000-l1-c1-x1-q90.jpg\" width=\"560\"\/><div class=\"t\"><em>Stage 3 \u00b7 FQC<\/em><h3>Final Quality Control<\/h3><p>Finished goods checked after finishing and before packing.<\/p><ul><li>Full measurement check<\/li><li>Workmanship & appearance<\/li><li>Names, numbers & labels<\/li><li>Thread trimming & pressing<\/li><\/ul><\/div><\/div>\n<div><img loading=\"lazy\" decoding=\"async\" alt=\"Team member reviewing inspection paperwork\" height=\"398\" loading=\"lazy\" src=\"https:\/\/static.dezeen.com\/uploads\/2020\/02\/doshi-levien-kvadrat-maya-jaali-fabric-design_dezeen_2364_sq2-1704x1704.jpg\" width=\"560\"\/><div class=\"t\"><em>Stage 4 \u00b7 PSI<\/em><h3>Pre-Shipment Audit<\/h3><p>Random AQL audit of packed goods before cartons are sealed.<\/p><ul><li>AQL sampling (ISO 2859-1)<\/li><li>Carton count & packing list<\/li><li>Barcode & label accuracy<\/li><li>Inspection report shared<\/li><\/ul><\/div><\/div>\n<\/div>\n<\/div>\n<\/section>\n<!-- AQL -->\n<section>\n<div class=\"wrap\">\n<span class=\"tag\">AQL Inspection Standard<\/span>\n<h2>How We Sample Your Order<\/h2>\n<p class=\"lead\">Our standard final audit follows ISO 2859-1, General Inspection Level II, with AQL 0 for critical, 2.5 for major and 4.0 for minor defects. Tighter levels are available on request.<\/p>\n<div class=\"tbl\"><table>\n<thead><tr><th>Order Quantity (pcs)<\/th><th>Sample Size<\/th><th>Major (AQL 2.5) Accept \/ Reject<\/th><th>Minor (AQL 4.0) Accept \/ Reject<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>91 \u2013 150<\/td><td>20<\/td><td>1 \/ 2<\/td><td>2 \/ 3<\/td><\/tr>\n<tr><td>151 \u2013 280<\/td><td>32<\/td><td>2 \/ 3<\/td><td>3 \/ 4<\/td><\/tr>\n<tr><td>281 \u2013 500<\/td><td>50<\/td><td>3 \/ 4<\/td><td>5 \/ 6<\/td><\/tr>\n<tr><td>501 \u2013 1,200<\/td><td>80<\/td><td>5 \/ 6<\/td><td>7 \/ 8<\/td><\/tr>\n<tr><td>1,201 \u2013 3,200<\/td><td>125<\/td><td>7 \/ 8<\/td><td>10 \/ 11<\/td><\/tr>\n<tr><td>3,201 \u2013 10,000<\/td><td>200<\/td><td>10 \/ 11<\/td><td>14 \/ 15<\/td><\/tr>\n<\/tbody>\n<\/table><\/div>\n<p style=\"margin-top:14px;color:var(--mut);font-size:14px\">Critical defects (AQL 0) \u2014 any one found means the lot fails. Lots that fail are re-worked, 100% re-checked and re-audited before shipping.<\/p>\n<\/div>\n<\/section>\n<!-- DEFECTS -->\n<section class=\"soft\">\n<div class=\"wrap\">\n<span class=\"tag\">Defect Classification<\/span>\n<h2>What We Look For<\/h2>\n<div class=\"def\">\n<div><h3>Critical<\/h3><em>Zero tolerance<\/em><p>Could cause harm or break legal requirements.<\/p><ul><li>Needles or sharp objects<\/li><li>Wrong or missing care \/ fibre labels<\/li><li>Unsafe trims on kids' wear<\/li><li>Mould or strong odour<\/li><\/ul><\/div>\n<div><h3>Major<\/h3><em>AQL 2.5<\/em><p>Likely to cause a return or affect use.<\/p><ul><li>Open seams or broken stitches<\/li><li>Measurements out of tolerance<\/li><li>Wrong colour, print or crest<\/li><li>Holes, stains or misprints<\/li><li>Faulty zips or buttons<\/li><\/ul><\/div>\n<div><h3>Minor<\/h3><em>AQL 4.0<\/em><p>Small cosmetic issues not affecting use.<\/p><ul><li>Untrimmed threads<\/li><li>Slight uneven stitching<\/li><li>Minor pressing marks<\/li><li>Small shade variation within tolerance<\/li><\/ul><\/div>\n<\/div>\n<\/div>\n<\/section>\n<!-- TESTS -->\n<section>\n<div class=\"wrap\">\n<span class=\"tag\">Testing<\/span>\n<h2>Fabric & Product Tests<\/h2>\n<p class=\"lead\">Key tests carried out in-house, with accredited laboratory testing arranged on request for retail and brand programmes.<\/p>\n<div class=\"brand\">\n<div><h3>Fabric Weight (GSM)<\/h3><p>Confirms fabric weight matches the order specification.<\/p><small>Ref: ISO 3801<\/small><\/div>\n<div><h3>Colour Fastness to Washing<\/h3><p>Checks colour loss and staining after laundering.<\/p><small>Ref: ISO 105-C06<\/small><\/div>\n<div><h3>Colour Fastness to Rubbing<\/h3><p>Dry and wet rub test for dye and print transfer.<\/p><small>Ref: ISO 105-X12<\/small><\/div>\n<div><h3>Dimensional Stability<\/h3><p>Measures shrinkage after washing and drying.<\/p><small>Ref: ISO 5077 \/ ISO 6330<\/small><\/div>\n<div><h3>Pilling Resistance<\/h3><p>Assesses surface fuzzing and pilling over wear.<\/p><small>Ref: ISO 12945<\/small><\/div>\n<div><h3>Seam Strength<\/h3><p>Checks seams at stress points under load.<\/p><small>Ref: ISO 13935<\/small><\/div>\n<div><h3>Print & Embroidery Durability<\/h3><p>Stretch and wash checks for cracking or lifting.<\/p><small>In-house test<\/small><\/div>\n<div><h3>Sports Goods Checks<\/h3><p>Weight, size and rebound checks for sliotars and balls; grip and seam checks for gloves.<\/p><small>In-house test<\/small><\/div>\n<\/div>\n<\/div>\n<\/section>\n<!-- MEASUREMENT -->\n<section class=\"soft\">\n<div class=\"wrap\">\n<span class=\"tag\">Measurement Tolerances<\/span>\n<h2>Standard Garment Tolerances<\/h2>\n<div class=\"tbl\"><table>\n<thead><tr><th>Measurement Point<\/th><th>Standard Tolerance<\/th><th>Applies To<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>Chest \/ body width<\/td><td>\u00b1 1.0 cm<\/td><td>Jerseys, tees, hoodies, jackets<\/td><\/tr>\n<tr><td>Body length<\/td><td>\u00b1 1.0 cm<\/td><td>All tops<\/td><\/tr>\n<tr><td>Sleeve length<\/td><td>\u00b1 1.0 cm<\/td><td>Long and short sleeves<\/td><\/tr>\n<tr><td>Waist (relaxed)<\/td><td>\u00b1 1.0 cm<\/td><td>Shorts, skorts, joggers<\/td><\/tr>\n<tr><td>Inseam \/ outseam<\/td><td>\u00b1 1.0 cm<\/td><td>Bottoms<\/td><\/tr>\n<tr><td>Neck opening, cuffs, hem rib<\/td><td>\u00b1 0.5 cm<\/td><td>All garments<\/td><\/tr>\n<tr><td>Logo \/ print placement<\/td><td>\u00b1 0.5 cm<\/td><td>All decorated garments<\/td><\/tr>\n<\/tbody>\n<\/table><\/div>\n<p style=\"margin-top:14px;color:var(--mut);font-size:14px\">Your own tolerance chart can replace our standard for private label and brand orders.<\/p>\n<\/div>\n<\/section>\n<!-- TRANSPARENCY -->\n<section class=\"dark\">\n<div class=\"wrap\">\n<span class=\"tag\">Transparency<\/span>\n<h2>You See What We See<\/h2>\n<div class=\"qc\">\n<div><b>01<\/b><h3>Order Timeline<\/h3><p>Planned dates for each stage shared at order confirmation.<\/p><\/div>\n<div><b>02<\/b><h3>Progress Photos<\/h3><p>Photos and videos from cutting, printing and stitching.<\/p><\/div>\n<div><b>03<\/b><h3>PP Sample Photos<\/h3><p>Detailed photos or a courier sample before bulk starts.<\/p><\/div>\n<div><b>04<\/b><h3>Inline Updates<\/h3><p>Early notice of any issue, with the fix we propose.<\/p><\/div>\n<div><b>05<\/b><h3>Inspection Report<\/h3><p>Final AQL report with defect counts and photos.<\/p><\/div>\n<div><b>06<\/b><h3>Packing Details<\/h3><p>Packing list, carton photos, weights and sizes.<\/p><\/div>\n<div><b>07<\/b><h3>Third-Party QC<\/h3><p>Your inspector is welcome before dispatch.<\/p><\/div>\n<div><b>08<\/b><h3>After-Sales Support<\/h3><p>Any issue on arrival reviewed and resolved quickly.<\/p><\/div>\n<\/div>\n<\/div>\n<\/section>\n<!-- THIRD PARTY & MATERIALS -->\n<section>\n<div class=\"wrap anat\">\n<div>\n<span class=\"tag\">Third-Party Inspection & Materials<\/span>\n<h2>Independent Checks Always Welcome<\/h2>\n<p class=\"lead\">Many brands and distributors use independent inspection companies. We support them fully:<\/p>\n<ul class=\"check\">\n<li>Inspections by your nominated agency (for example SGS, Intertek, Bureau Veritas or QIMA)<\/li>\n<li>Factory visits and audits arranged on request<\/li>\n<li>Golden samples retained for every order for future reference<\/li>\n<li>Certified materials sourced on request \u2014 e.g. OEKO-TEX\u00ae certified fabrics, REACH-compliant inks and AZO-free dyes<\/li>\n<li>Organic cotton and recycled polyester options for sustainable collections<\/li>\n<\/ul>\n<div class=\"note\" style=\"margin-top:20px\">Certified materials and lab reports are arranged per order on request. Ask us which options suit your product and market.<\/div>\n<\/div>\n<img loading=\"lazy\" decoding=\"async\" alt=\"Colourful technical fabric rolls for sportswear\" height=\"398\" loading=\"lazy\" src=\"https:\/\/static1.squarespace.com\/static\/5a802676b7411c2497540b80\/5b3ca17b70a6ad4a13766ea6\/69a0842d5248f75978048ceb\/1772129157976\/Screenshot%2B2026-02-26%2Bat%2B17-54-58%2BOptitex%2BTo%2BShowcase%2BLatest%2BDesign-To-Production%2BSolutions%2BAt%2BThe%2BGarment%2BTechnology%2BExpo%2Bin%2BNew%2BDelhi%2B%E2%80%94%2BTEXINTEL.png?format=1500w\" width=\"560\"\/>\n<\/div>\n<\/section>\n<!-- PRODUCT CAPABILITY -->\n<section class=\"soft\">\n<div class=\"wrap\">\n<span class=\"tag\">Production Capability<\/span>\n<h2>What We Produce<\/h2>\n<div class=\"tbl\"><table>\n<thead><tr><th>Product Group<\/th><th>Key Processes<\/th><th>Main Quality Checks<\/th><\/tr><\/thead>\n<tbody>\n<tr><td>GAA Wear & Teamwear<\/td><td>Sublimation, cut & sew, embroidery<\/td><td>Colour match, crest placement, measurements<\/td><\/tr>\n<tr><td>Sports Uniforms<\/td><td>Sublimation, tackle twill, heat transfer<\/td><td>Names & numbers per roster, seam strength<\/td><\/tr>\n<tr><td>Casual Wear & Streetwear<\/td><td>Cut & sew, washing, screen print, embroidery<\/td><td>Shrinkage, wash effect, print durability<\/td><\/tr>\n<tr><td>Fitness Wear<\/td><td>Flatlock stitching, stretch fabrics<\/td><td>Stretch recovery, seam comfort, fit<\/td><\/tr>\n<tr><td>Sliotars & Balls<\/td><td>Core making, panel cutting, hand stitching<\/td><td>Weight, circumference, rebound, rim<\/td><\/tr>\n<tr><td>Gloves<\/td><td>Leather \/ synthetic cutting, stitching<\/td><td>Grip, stitching, sizing, closures<\/td><\/tr>\n<tr><td>Bags & Accessories<\/td><td>Cutting, stitching, printing, embroidery<\/td><td>Zips, straps, load points, finish<\/td><\/tr>\n<tr><td>Badges & Patches<\/td><td>Embroidery, woven, PVC<\/td><td>Stitch density, edges, colour<\/td><\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/div>\n<\/section>\n<!-- PEOPLE -->\n<section>\n<div class=\"wrap anat\">\n<img loading=\"lazy\" decoding=\"async\" alt=\"Fabric swatches, thread and pattern drawings for sampling\" height=\"398\" loading=\"lazy\" src=\"https:\/\/sialkotsamplemasters.com\/svc-pattern-drafting.png\" width=\"560\"\/>\n<div>\n<span class=\"tag\">People & Responsibility<\/span>\n<h2>Skilled Hands, Responsible Production<\/h2>\n<p class=\"lead\">Sialkot has generations of experience in sports goods and garments. We build on that with training and good working practices:<\/p>\n<ul class=\"check\">\n<li>Experienced stitchers, printers and embroiderers<\/li>\n<li>Ongoing training on quality standards and new products<\/li>\n<li>Commitment to safe, fair and respectful working conditions<\/li>\n<li>Efficient cutting plans to reduce fabric waste<\/li>\n<li>Social and factory audits welcomed on request<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n<!-- SEO -->\n<section class=\"soft\">\n<div class=\"wrap\">\n<span class=\"tag\">Quality Guide<\/span>\n<h2>Why Production Quality Matters When Choosing a Manufacturer<\/h2>\n<div class=\"seo\">\n<h3>A Controlled Garment Production Process<\/h3>\n<p>SIPRAS INDUSTRIES follows a documented <strong>garment production process<\/strong> covering design, sampling, cutting, stitching, decoration and finishing. As a <strong>cut and sew factory<\/strong> with in-house <strong>sublimation printing<\/strong>, <strong>screen printing<\/strong> and <strong>embroidery<\/strong>, we control each step of <strong>sportswear production<\/strong>.<\/p>\n<h3>Apparel Quality Control You Can Rely On<\/h3>\n<p>Our <strong>apparel quality control<\/strong> system includes <strong>incoming fabric inspection<\/strong>, <strong>inline inspection<\/strong>, final QC and a <strong>pre-shipment inspection<\/strong> using <strong>AQL inspection<\/strong> to <strong>ISO 2859-1<\/strong>, with <strong>AQL 2.5<\/strong> for major defects as standard.<\/p>\n<h3>Fabric & Product Testing<\/h3>\n<p>We carry out <strong>GSM tests<\/strong>, <strong>colour fastness tests<\/strong>, <strong>shrinkage tests<\/strong>, <strong>pilling tests<\/strong> and <strong>seam strength tests<\/strong>, with accredited lab testing available for brands that need formal reports.<\/p>\n<h3>Third-Party Inspection Support<\/h3>\n<p>Buyers can book a <strong>third-party inspection<\/strong> or <strong>factory audit<\/strong> with agencies such as SGS, Intertek, Bureau Veritas or QIMA before shipment.<\/p>\n<h3>Consistent Bulk Production<\/h3>\n<p>An approved <strong>PP sample<\/strong> and <strong>golden sample<\/strong> keep every reorder consistent \u2014 the foundation of <strong>consistent bulk production<\/strong> for clubs, retailers and brands.<\/p>\n<\/div>\n<div aria-label=\"Popular searches\" class=\"kw\">\n<span>garment production process<\/span><span>sportswear production<\/span><span>apparel quality control<\/span><span>garment quality control<\/span><span>AQL inspection<\/span><span>AQL 2.5<\/span><span>ISO 2859-1<\/span><span>pre-shipment inspection<\/span><span>inline inspection<\/span><span>fabric testing<\/span><span>colour fastness test<\/span><span>shrinkage test<\/span><span>pilling test<\/span><span>seam strength test<\/span><span>third-party inspection<\/span><span>factory audit<\/span><span>cut and sew factory<\/span><span>sublimation printing factory<\/span><span>embroidery factory<\/span><span>garment factory Pakistan<\/span><span>Sialkot manufacturer<\/span><span>PP sample<\/span><span>golden sample<\/span>\n<\/div>\n<\/div>\n<\/section>\n<!-- FAQ -->\n<section id=\"faq\">\n<div class=\"wrap\">\n<div style=\"text-align:center\"><span class=\"tag\">FAQ<\/span><h2>Production & Quality FAQs<\/h2><\/div>\n<div class=\"faq\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/FAQPage\">\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\" open=\"\"><summary itemprop=\"name\">How do you make sure bulk production matches the sample?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">Every order starts with an approved pre-production sample. This golden sample and the spec sheet are used as the reference at cutting, decoration, stitching and final inspection.<\/p><\/div><\/details>\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\"><summary itemprop=\"name\">What AQL level do you use?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">Our standard is ISO 2859-1 General Inspection Level II, with AQL 0 for critical, 2.5 for major and 4.0 for minor defects. Stricter levels can be agreed for your order.<\/p><\/div><\/details>\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\"><summary itemprop=\"name\">Can I send my own inspector?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">Yes. Your own QC staff or a third-party inspection company are welcome to inspect goods before dispatch. We'll share the production schedule so you can book the inspection.<\/p><\/div><\/details>\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\"><summary itemprop=\"name\">What happens if a lot fails inspection?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">Defective pieces are repaired or replaced, the full lot is re-checked, and a new AQL audit is carried out before the order ships.<\/p><\/div><\/details>\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\"><summary itemprop=\"name\">Do you provide lab test reports?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">We run key fabric checks in-house and can arrange accredited laboratory testing for specific standards when your market or retailer requires formal reports.<\/p><\/div><\/details>\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\"><summary itemprop=\"name\">Will I get updates during production?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">Yes. You'll receive a timeline at order confirmation, progress photos during production, and the final inspection report and packing details before shipment.<\/p><\/div><\/details>\n<details itemprop=\"mainEntity\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Question\"><summary itemprop=\"name\">How do you keep reorders consistent?<\/summary><div itemprop=\"acceptedAnswer\" itemscope=\"\" itemtype=\"https:\/\/schema.org\/Answer\"><p itemprop=\"text\">We keep your patterns, artwork files, colour references and a retained golden sample, so repeat orders are produced to the same specification.<\/p><\/div><\/details>\n<\/div>\n<\/div>\n<\/section>\n<section class=\"cta-band\">\n<div class=\"wrap\">\n<h2>Quality You Can Count On, Order After Order<\/h2>\n<p>Tell us about your product and quality requirements. We'll share our process, sample plan and inspection standard for your order.<\/p>\n<div class=\"cta\"><a class=\"btn btn-o\" href=\"mailto:siprasindustries@gmail.com?subject=Production%20%26%20Quality%20Enquiry\" style=\"background:#fff;color:#a50b21\">Talk to Our Production Team<\/a><a class=\"btn btn-o\" href=\"https:\/\/www.sipras.ie\">www.sipras.ie<\/a><\/div>\n<div class=\"contact\">\u2709 <a href=\"mailto:siprasindustries@gmail.com\">siprasindustries@gmail.com<\/a> \u00a0\u00b7\u00a0 \ud83c\udf10 <a href=\"https:\/\/www.sipras.ie\">www.sipras.ie<\/a><\/div>\n<\/div>\n<\/section>\n<\/main>\n<\/body>\n<\/html>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Production & Quality Control | Garment & Sports Goods Manufacturing \u2013 SIPRAS INDUSTRIES Production & Quality \u00b7 Made in Sialkot Built Right, Checked Every Step At SIPRAS INDUSTRIES, quality isn’t a final check \u2014 it’s built into every stage of production. From fabric arrival to the sealed export carton, our teams follow a documented process […]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":152,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-5762","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/pages\/5762","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/comments?post=5762"}],"version-history":[{"count":4,"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/pages\/5762\/revisions"}],"predecessor-version":[{"id":5766,"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/pages\/5762\/revisions\/5766"}],"up":[{"embeddable":true,"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/pages\/152"}],"wp:attachment":[{"href":"https:\/\/sipras.ie\/index.php\/wp-json\/wp\/v2\/media?parent=5762"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}